Practical engineering guide

What a useful MES traceability report should contain

Connect the shipped unit to its product revision, materials, process history, test results and any repair. A serial number is the starting point, not the entire traceability record.

Report structure

Follow the unit from release to shipment

Record groupFields to defineQuestion the record should answer
Product identitySerial number, assembly number, hardware revision and work orderWhich released product was built?
MaterialsBOM revision, component lot and approved substitutions where trackedWhich material was used for this build?
ProcessOperation, station, time and relevant process or recipe revisionWhere and under which process definition was it built?
TestTest program revision, fixture, limits, measured values and resultWhat was tested and did it meet the limits?
Repair and re-testFailure, disposition, repair action and subsequent resultsWas a failure resolved before release?
ShipmentRelease decision, shipment lot and unit associationWhich units were shipped together?

Illustrative record

A repaired unit needs a visible history

Example only — not a Keep Best customer record: unit DEMO-001 fails a communication check under test revision T03. A connector repair is recorded, the unit is re-tested under T03, and the passing result is associated with the release decision. The initial failure remains in the history rather than being overwritten.

EventExample fieldWhy it is retained
Initial testCommunication check: failShows the original finding
DispositionConnector repair approved and recordedConnects the action to the failure
Re-testT03: passIdentifies the procedure used after repair
ReleaseShipment lot DEMO-LOT-ALinks the accepted unit to delivery

Supplier discussion

Agree coverage and access before production

  • Which fields are recorded per unit and which are recorded per lot?
  • How are replacements, repairs and re-tests linked to the original unit?
  • Can the record be exported in a usable format?
  • Who may access it, for how long, and how are customer data protected?
  • What happens if the unit label or an upstream material record is missing?

Use with your project

Traceability follows the agreed manufacturing scope

This guide is a report-design checklist. Actual system fields, retention and export arrangements are agreed for the project; it does not claim that every field is collected for every Keep Best build.

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